Cooling water pipes for machines, plants and automotive engineering

NovaNox cooling water pipes are an important part of engine cooling in machinery, equipment and automotive engineering. They are specially designed to withstand the high temperatures and aggressive substances as well as vibrations and pressure.

Internal combustion engines generate enormous heat during the combustion of fuels. To prevent the engines from overheating, the heat generated must be dissipated. This task is performed by the coolant. This usually consists of a glycol-water mixture. This absorbs the heat and conducts it directly to the radiator.

NovaNox cooling water pipes are thus a reliable choice for daily use in demanding environments. Rely on our many years of experience in pipe technology and arrange a no-obligation initial consultation with our experts here now.

Cooling water pipes for machines, plants and automotive engineering

Customized cooling water pipes by NovaNox®

NovaNox® is THE system supplier for individual cooling water pipes for manufacturers of machines, plants and vehicle technology. With many years of experience in pipe technology, NovaNox® develops and produces cooling water pipes made of high-quality steel, stainless steel or aluminum.

With modern manufacturing possibilities we can realize cooling water pipes for simple as well as complicated geometries. Our cooling water pipes are always individually adapted to the installation possibilities. In this way, even complex installation spaces can be used effectively.

Our goal is to provide our customers with an optimal solution for their individual needs. That is why NovaNox® also offers comprehensive consulting to ensure that you receive the best possible solution.

Secure yourself here einen unverbindlichen Beratungstermin für Ihre individuelle Kühlwasserrohre und profitieren Sie von der langjährigen Erfahrung und dem Know-how unserer Mitarbeiter.

Customized cooling water pipes by NovaNox®

FAQ - Frequently asked questions

NovaNox® cooling water pipes are an important component of engine cooling in machines, plants and vehicle technology. They are specially designed to withstand the high temperatures and aggressive substances as well as vibrations and pressure.

NovaNox® cooling water pipes are used to dissipate heat from combustion engines. This heat is generated by the combustion of fuels and must be dissipated so that the engines do not overheat. The cooling liquid absorbs the heat and conducts it directly to the radiator.

NovaNox® cooling water pipes are a reliable choice for use in demanding environments due to their high quality and durability. They are specially designed to withstand high temperatures, aggressive substances, vibrations and pressure. With many years of experience in pipe technology, NovaNox develops and produces customized cooling water pipes for manufacturers of machinery, equipment and vehicle technology.

NovaNox® produces cooling water pipes from high-quality steel, stainless steel or aluminum. The choice of material depends on the individual requirements of the customer and the environmental conditions. With modern manufacturing capabilities, we can realize cooling water pipes for simple as well as complicated geometries.

NovaNox® cooling water pipes are a reliable choice for daily use in demanding environments. You can rely on our many years of experience in pipe technology and receive individually adapted cooling water pipes made of high-quality steel, stainless steel or aluminum.

Individual

Individual cooling water pipes

Complex geometries

Complex geometries welded and bent

Customized

Pipe finishing and surface treatments

Services

In the early development phases, we use FEM calculations to determine the structural strength, vibration resistance and material efficiency of your concept, among other things. To put your product on a secure footing already during the test phases and even more so after commissioning by your customers.

In the process, you can digitally see the effects of different forces, thermal and electrical influences using linear and non-linear structural-mechanical calculations. In this way, we recognize the consequences of the various influences on the entire product or component with different complex geometries even before prototype construction.

With the results of these calculations, you provide the necessary evidence for technical approvals, for product liability and production releases.
FEM calculations of NovaNox® are performed analytically according to general international standards. Comparability and reliability of the results are thus ensured. In detail we do for you:

  • linear and non-linear structural mechanics calculations
  • Analysis of deformations, stiffnesses and stability
  • Consideration of natural vibrations
  • Transient structural analysis
  • Collision analyses
  • Temperature field calculation (thermal-stationary or thermal-transient)
  • CAE-supported fatigue calculation with nCode

We create technical drawings in 2D (in dxf, dwg and pdf formats) and in 3D (in step format). If required, you will receive individual part drawings, assembly drawings, general drawings or assembly drawings. In addition, you will receive comprehensive technical documentation for your review. This gives you the chance to carry out fine-tuning before production or to introduce special ideas. This means you are on the safe side when production starts.

You can enjoy the certainty that everything fits perfectly and is realized error-free. The wide variety of technical drawings and detailed documentation enables precise communication throughout the entire development and manufacturing process chain. They satisfy the different information needs of each process stage and thus create more efficiency.

As early as the prototype phase, the aim is to achieve a result that is as close to series production as possible. This ensures the best results and, above all, compliance with time and cost budgets. To achieve this, we work closely with you from the outset in developing, planning and laying out the design, materials and manufacturing process.

The final touches for maximum efficiency and profitability are added to the manufacturing process by analyzing the FAI results. We help to significantly shorten the introduction times and successfully start series production according to plan. This keeps your project budget in check and provides you with optimum security.

We take over the complete process for you, from requirements planning to logistical processing. In doing so, we fully incorporate your existing logistical processes. We secure your uninterrupted production process with a total of 1,200 square meters of storage space as a consignment warehouse. This saves you costs in two ways: On the one hand, you save on expenses for your own warehouse. On the other hand, you produce more cost-effectively when you produce larger quantities.

This is how the optimal component supply for your series production can work. Your cooling water pipes are delivered from the consignment warehouse on schedule and flexibly on demand. This is how you realize your year-round reliable component supply for cooling water pipes from NovaNox®.

Find out in a personal consultation how you can implement your cooling water pipe requirements with NovaNox®.

Quality management

Welding process planning determines the optimum welding process for the specific requirements of your cooling water pipes. Using the right process is important for the safety and stability of your cooling water pipes.

Welding process planning also defines the welding sequence. The optimum sequence of welding operations allows more efficient production processes and increases the service life and tightness of your cooling water pipes.

Type identification allows each cooling water tube to be easily traced back to its origin. The entire path from production to the last use can be traced in detail over the entire product cycle. With this unbroken chain of evidence, you are always on the safe side.

Depending on the material and stress of your cooling water pipes, different types of type designations can be considered:

  • Laser engraving
  • Welded metal signs with laser engraving
  • Self adhesive metal signs with laser engraving
  • Self-adhesive plastic labels with specific imprint and silicone coating for external protection

Their personal identification results from symbols, numbers or letters. This means that you can always trace your cooling water pipes, as you should for optimum, unambiguous route and process reconstruction.

Of course, your cooling water pipes must remain absolutely leak-proof even in permanent use and under extreme conditions. For your safety, we therefore carry out leak tests as part of our quality management.  For additional assurance, we are happy to provide you with the leak test as a NovaNox® test certificate for each delivery. This written declaration of conformity can be succinctly included in your overall documentation. We carry out these leak tests for you:

  • 100% test with air under water in a separate test basin (e.g. according to ECE R34 or 70//21/EEC regulation)
  • Pressure test
  • Leak test by means of red or fluorescent dyes
  • Ultrasonic testing

Precise documentation of the production processes is a prerequisite for quality assurance in manufacturing. After all, this is how you ensure the uniformly high quality of your products. Meticulous documentation brings additional cost-cutting potential. This is especially true for large projects, because defects and quality degradations can be identified and eliminated at an early stage. Detailed, repeatable processes create time reserves and additional personnel capacities. We offer you this comprehensive documentation for quality management:

  • Initial sample inspection report according to VDA 2, EN 9102
  • Factory certificates 3.1 and 2.2 according to EN 10204
  • Dimensional protocol through 3D measuring technology (Faro measuring arm)
  • Declaration of conformity for pressure tests

All our certificates will complement your overall documentation in no time.

Are you interested in cooling water pipes from NovaNox®? Then request your personal consultation appointment here.