Enhanced Cooling Water Pipes for Industrial and Automotive Use

NovaNox cooling water pipes play a crucial role in engine cooling across various sectors, including machinery, industrial equipment, and automotive engineering. Designed to cope with high temperatures, corrosive substances, vibrations, and pressures, these pipes ensure reliability under harsh conditions.

Internal combustion engines generate significant heat during operation. To prevent overheating, it is essential to efficiently dissipate this heat, a task performed adeptly by cooling water pipes. Our cooling solutions use a glycol-water mixture that efficiently absorbs and transfers heat to the radiator, preventing engine damage and ensuring optimal performance.

With NovaNox cooling water pipes, you gain a dependable solution backed by years of expertise in pipe technology. For a comprehensive understanding of how our cooling solutions can benefit your operations, schedule a no-obligation consultation with our experts today.

Cooling water pipes for machines, plants and automotive engineering

Customized Cooling Water Pipes by NovaNox®

NovaNox® stands as a premier system supplier of tailored cooling water pipes for the machinery, plant, and vehicle technology sectors. Leveraging decades of expertise in pipe technology, we craft pipes from high-quality materials such as steel, stainless steel, and aluminum.

Our state-of-the-art manufacturing capabilities allow us to create cooling water pipes with both simple and complex geometries, perfectly suited to any installation requirement. Each pipe is custom-designed to maximize the effectiveness of the available space, ensuring efficient performance under various operational conditions.

At NovaNox®, our commitment is to deliver optimal solutions tailored to each customer's unique needs. We offer extensive consulting services to guarantee that you receive the best possible cooling solution for your specific requirements.

Book a no-obligation consultation to discuss your custom cooling water pipe needs and benefit from the vast experience and expertise of our team. Schedule your appointment here.

Customized Cooling Water Pipes by NovaNox®

FAQ - Frequently asked questions

NovaNox® cooling water pipes are essential for engine cooling in various industrial applications, including machinery, plant operations, and vehicle technology. They are engineered to withstand extreme temperatures, corrosive substances, vibrations, and pressures, ensuring reliable performance under harsh conditions.

NovaNox® cooling water pipes play a critical role in dissipating heat from combustion engines to prevent overheating. The cooling fluid within these pipes absorbs heat during engine operation and efficiently transfers it to the radiator, ensuring the engine operates at optimal temperatures.

NovaNox® cooling water pipes stand out for their durability and adaptability. With decades of expertise in pipe technology, NovaNox® offers custom cooling solutions tailored to the specific needs of machinery, equipment, and vehicle manufacturers, ensuring compatibility with varied operational demands.

Choosing NovaNox® cooling water pipes means opting for reliability and expert craftsmanship. Benefit from our extensive experience in pipe technology and receive cooling water pipes that are not only made from the finest materials but are also customized to meet your exact specifications and environmental conditions.

Individual

Individual cooling water pipes

Complex geometries

Complex geometries welded and bent

Customized

Pipe finishing and surface treatments

Services

At NovaNox®, FEM (Finite Element Method) calculations are integral to our early development phases, ensuring your products are robust and efficient from the start. We analyze structural strength, vibration resistance, and material efficiency using advanced linear and non-linear structural-mechanical calculations. This approach helps visualize the impact of various physical and environmental stresses on your product, providing a solid foundation for technical approvals and production releases. Our FEM calculations conform to international standards, guaranteeing reliability and comparability of results.

  • Linear and non-linear structural mechanics calculations
  • Deformation, stiffness, and stability analysis
  • Natural vibration considerations
  • Transient structural and collision analysis
  • Thermal field calculations (both stationary and transient)
  • CAE-supported fatigue analysis with nCode

NovaNox® excels in creating precise technical drawings and comprehensive documentation to facilitate flawless production. Available in 2D (DXF, DWG, PDF) and 3D (STEP) formats, our drawings ensure that every component fits perfectly into your assembly. This meticulous documentation allows for necessary pre-production adjustments and integrates seamlessly into your development processes, enhancing overall efficiency.

Our goal is to mirror series production as closely as possible from the prototype phase, ensuring that your time and cost projections are met. We collaborate closely with you to develop and refine the design, materials, and manufacturing processes, culminating in a prototype that sets the stage for successful mass production. The analysis of First Article Inspection (FAI) results helps us refine the production process for maximum efficiency and cost-effectiveness.

NovaNox® manages the entire component supply and logistics process for you, from planning to execution. Our comprehensive services include a consignment warehouse with 1,200 square meters of space, allowing for cost-effective production and storage. This strategic approach ensures a steady, reliable supply of components, enabling you to meet production demands efficiently and on schedule.

Explore how NovaNox® can meet your cooling water pipe needs with a personalized consultation. Contact us today.

Quality Management

Effective welding process planning is crucial for the safety and durability of NovaNox® cooling water pipes. We carefully determine the best welding techniques based on the specific requirements of each project to enhance the production efficiency, service life, and sealing integrity of our pipes. This meticulous planning ensures each cooling water pipe is perfectly suited to withstand operational demands.

NovaNox® utilizes a robust type designation system to ensure every cooling water pipe can be traced back to its origin, supporting full lifecycle traceability. Options for type marking include:

  • Laser engraving
  • Welded metal signs with laser engraving
  • Self-adhesive metal signs with laser engraving
  • Self-adhesive plastic labels with a specific imprint and silicone coating for added protection

This traceability is essential for maintaining quality control and facilitating accurate route and process reconstruction.

To ensure that NovaNox® cooling water pipes remain leak-proof under all conditions, we conduct comprehensive leak tests, including:

  • 100% air-under-water tests in a designated test basin, compliant with standards such as ECE R34 or 70/21/EEC
  • Pressure tests
  • Dye leak tests using red or fluorescent dyes
  • Ultrasonic testing

Each pipe is accompanied by a NovaNox® test certificate and a declaration of conformity, which can be seamlessly integrated into your documentation.

NovaNox® prides itself on precise documentation and certification processes that bolster manufacturing quality assurance. Our thorough documentation strategy not only helps ensure high product quality but also uncovers potential cost savings by facilitating early detection and resolution of defects. Our documentation services include:

  • Initial sample inspection report according to VDA 2, EN 9102
  • Factory certificates 3.1 and 2.2 according to EN 10204
  • Dimensional reports utilizing 3D measuring technology (Faro measuring arm)
  • Declarations of conformity for pressure tests

These documents are designed to be quickly and effectively integrated into your quality management systems.

Interested in optimizing your quality management with NovaNox® cooling water pipes? Schedule a personal consultation to learn more.