In addition to insulation mattresses, NovaNox® insulation pads are also a highly efficient insulation solution for industry. This is also a technical fabric that contains a high-quality integrated insulating material. With the help of the individually manufactured NovaNox® insulation pads, a wide variety of cables and components can be insulated. The insulating pads can be reused several times and are extremely easy to install. Due to precisely fitting NovaNox® insulating pads, the radiated heat is reduced to an absolute minimum. In this way, the operating temperature of your system can be kept constant, while at the same time providing protection against contact. This protects you from potential hazards of flying sparks and high contact heat, while increasing the performance and longevity of your system. Due to the constant mechanical stresses, NovaNox® insulating pads have to withstand permanent mechanical stresses. Various closure types offer you additional maximum flexibility and installation convenience.
Need custom insulation pads for your industrial application? Contact us now at the bottom of the page and discuss your individual insulation solution without obligation!
Thanks to our many years of expertise in insulation technology, NovaNox® is able to manufacture customized insulation pads for highly specific applications. The efficient and reliable thermal insulation results in significant energy savings and therefore cost savings for you. This efficient energy system can ensure the longevity of your system. The heat protection fabric reduces the radiated heat to a minimum, which ensures full working safety.
NovaNox® insulating pads for industry are manufactured to fit the contours of your system, machine or vehicle. With this absolute precision, your system can be simultaneously protected against premature wear, while surrounding components are additionally protected against radiated heat.
NovaNox® insulating pads can be easily and flexibly mounted and dismounted, while mounts and sensors remain accessible. As THE system supplier, we have the possibility to punch or cut materials according to customer specifications. Thus, a wide range of applications and fields of use can be covered. For this reason, highly heat-resistant NovaNox® insulating pads are the simplest type of fabrication for lined textile insulations. In addition, the insulating pads can be sewn after filling to prevent them from slipping.
In order to function under the extreme external conditions, highly specific material compositions are required for NovaNox® insulation pads. NovaNox® industrial insulation pads are individually manufactured for your specific installation situation. They are made of high-quality and certified glass fabric, silicate or aramid fabric. Aramid is the name given to polymeric plastics which have a protein-like structure. This unique fabric composition results in a dust-free, oil and water repellent, and vapor resistant insulating pad for industry. As THE system supplier NovaNox® is able to realize simple as well as more complex geometries. Here, the insulating pads are individually manufactured and innovatively designed for your industrial application area. The material composition is developed for your specific installation situation.
Insulation pads are used as an efficient insulation method in numerous industries:
› Chemical and petrochemical
› waste incineration plants and power stations
› Automotive industry & vehicle construction (NovaNox®.eu)
› Maritime and offshore
› Household appliance industry
› Nonferrous industry
› Ceramics and glass industry
› Food industry & food machinery (NovaNox®.eu)
Insulation pads can be used for a variety of applications.
› Emergency power generators
› Emergency generators
› construction machinery
› Power plant construction
› biogas plants
› manufacturing industry
› Combined heat and power plant
› Insulation of turbine housings and various add-on parts in mechanical engineering, vehicle construction and plant construction
NovaNox® insulating pads bring with them a multitude of advantages. Apart from the maximum reduction of radiated heat and the increased occupational safety, the made-to-measure fabrication offers maximum flexibility. You gain absolute installation comfort. Thanks to the constant operating temperature, you take over the energy management of your system, resulting not only in time savings but also in cost savings. We are your development partner throughout the entire product life cycle. Your insulation solution is optimally adapted to your needs and requirements. From small batches to mass production, our consignment stock is at your disposal.
You benefit from an efficient supply chain, with experts handling the obsolescence management of your project for you.
The inner fabric
The inner fabric is made of high quality tested glass fabric. In case of high vibrations and mechanical loads, the inner fabric is provided with a wire reinforcement. The wire reinforcement is made of high-quality V4A and protects the inner fabric from direct friction or mechanical loads. In addition to reliability in continuous operation, this combination of materials offers a significantly longer service life.
The outer fabric
The outer fabric is also made of high-quality glass fabric and has a coating of PU, PTFE or aluminum, depending on the requirements. These coatings are resistant to oils, chemicals, water, gases and permanent weathering. The coating thus protects the internal insulation and the internal fabric. As with wire reinforcement, this combination increases service life many times over. In addition, the NovaNox® textile insulation achieves maximum insulation efficiency.
The internal insulation
The internal insulation is the core of textile insulation pads and insulation mattresses from NovaNox®. It consists of high-quality glass fleece and is inserted between the inner and outer fabric. The insulation material has a temperature resistance of up to +1,200°C.
NovaNox® insulation pads are individually fitted with closures for each installation situation. The different locking techniques offer fast assembly for each specific installation situation. For maintenance or repairs, the NovaNox® insulation pads can be disassembled and reassembled at any time thanks to the intelligent locking technology. Disassembly and reassembly are extremely fast and ensure a long service life due to reusability. In addition, heat losses are reduced to a minimum. The choice of fasteners depends on the size and positioning of the insulation pads.
Fastening with stainless steel wire
The most conventional and at the same time the cheapest type of fastening is the fastening with stainless steel wire. It is wrapped around sewn hooks. The wrapping requires a little more time for assembly and disassembly, but has a very high and variable tensile strength. In addition, the stainless steel makes this type of fastening extremely resistant to temperature and weather conditions.
Fastening with tension springs
Stainless steel tension springs are also a cost-effective fastening solution. In contrast to the stainless steel wire, however, tension springs have a much easier handling during assembly or disassembly. However, the tensile force is adjusted to the fixed hooks and is therefore no longer variable in later use. Due to the material properties, the tension springs are also extremely temperature and weather resistant.
Fastening with buckles and webbing
The buckles made of stainless steel and the webbing made of high-quality fabric are particularly suitable for frequent maintenance work and repairs. This fastening solution has very easy handling and allows disassembly and assembly in seconds, even with work gloves. The high-quality materials also prove to be extremely robust and are resistant to temperature and weathering. This is why this fastening technique is also frequently used for large and heavy textile insulation.
Just like the buckles and webbing, the Velcro version is particularly suitable for frequent maintenance and repairs. The hook-and-loop fastener can be used at temperatures of up to +240°C. This fastening solution also has extremely easy handling and enables disassembly and assembly in seconds. The flat fastener is also ideal when only limited installation space is available.
Do you need individual and efficient insulation pads for industry? Then NovaNox® is the right address for you! Book a no-obligation initial consultation at the bottom of the page now!
We take over the planning and the measurement for you personally on site. We take the measurement of the components off your hands and thus guarantee 100% accuracy of fit. If necessary, we can then optimize the planned cutting and construction of your insulating pads and insulating mattresses. This offers excellent cost saving potentials and at the same time guarantees a high fitting accuracy.
Especially with sensitive components and demanding installation situations, a professional installation of NovaNox® insulation pads and insulation mattresses is important. Only in this way can your systems work smoothly and the insulating pads and insulating mattresses from NovaNox® work optimally. That is why we also take care of the final assembly for you. Our trained team works quickly and reliably. This saves you many times the amount of work and your components are insulated down to the last detail.
In order to achieve a result that is as close to series production as possible, even in the prototype phase, we work closely with you in the development, planning and design of the construction, material and manufacturing process. This ensures optimal results and compliance with your time and cost planning. For the final touches, we analyze the FAI results and optimize the manufacturing process for maximum efficiency and cost-effectiveness. In doing so, we help to significantly shorten the introduction times and to successfully start series production as planned. This is easy on your project budget and provides optimum security.
From demand planning to logistical handling, we take over the complete process for you. We provide you with a total of 1,200 square meters of storage space as a consignment warehouse to ensure uninterrupted production processes. On the one hand, this saves you costs compared to having your own storage capacity. On the other hand, you can produce more cost-effectively in larger batch sizes. Your optimum component supply for series production is assured. Your insulating pads and insulating mattresses can be delivered from the consignment warehouse on schedule and flexibly on demand. Your existing logistics processes are fully integrated. The optimal solution for a secure component supply with insulation pads and insulation mattresses from NovaNox® throughout the year.
Thanks to type identification, each textile insulation can be easily traced back to its source. The entire path from manufacture to the last application can be traced in detail over the entire product life. A proof that gives you more security.
Depending on the material and stress on your textile insulation, various types of type labels are available:
Whether symbols, numbers or letters. - You get your personal identification for a constant traceability of your textile insulation. The integration solution for optimal, clear path and process reconstruction!