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High-Performance Textile Insulation for Machines, Plants, and Automotive Engineering

NovaNox® textile insulation provides an effective solution for thermal insulation across various industries, including mechanical engineering, vehicle construction, and shipbuilding. Our insulations are crafted from different fabric combinations, each designed to minimize heat loss and maintain constant system temperatures.

Our textile insulations offer optimal contact protection for engines and exhaust gas lines, ensuring continuous operation safety. They are commonly used for insulating exhaust systems, expansion joints in engine construction, vehicle manufacturing, and shipbuilding. Additionally, NovaNox® textile insulations are ideal for heated tools, gas turbines in power plants, and heating zones of plastics processing machines.

Technical insulation from NovaNox® is essential for achieving climate targets, enhancing energy efficiency, reducing CO2 emissions, and ensuring plant safety. Our insulations are highly resistant to heat and vibration, providing reliable performance under permanent weather conditions, high exhaust gas temperatures, and mechanical stresses.

NovaNox® insulations are versatile, serving various applications in shipping, the automotive industry, aviation, and plant engineering. Notably, our insulating sleeves for heating tapes, valves, and pipelines offer significant energy savings, cost reductions, and comprehensive contact and combustion protection. They ensure shorter heating times and consistent heat distribution throughout the production process.

Choose NovaNox® for effective thermal insulation solutions and benefit from high energy efficiency, cost savings, and robust protection for your equipment and components.

Textile insulation for engines and exhaust pipes

Custom Textile Insulation Solutions

With extensive experience as a system supplier in insulation technology, NovaNox® specializes in developing and producing customized textile insulation for manufacturers of machinery, equipment, and vehicle technology. Our tailor-made solutions are individually adapted to meet customer needs, providing superior insulation for all types of machines and equipment.

We excel in producing insulation mattresses, insulation pockets, and engine and exhaust gas insulation. Our textile insulations are extremely heat-resistant, capable of reducing radiated heat up to +1,200°C to a minimum. This prevents heat loss and maintains a constant system temperature in machines, plants, and vehicles.

NovaNox® textile insulations are precision-manufactured to fit specific contours. Thanks to individual cutting, our insulations fit tightly and precisely, saving valuable space, especially in angled machine rooms. This precise fit minimizes radiated heat and provides excellent contact protection.

In addition to contact protection, our insulations offer comprehensive combustion protection, safeguarding against burns and preventing injuries from touching hot pipes. This makes them ideal for engine insulation, silencer insulation, plant insulation, compensator insulation, and turbocharger insulation. Sensitive components are protected from radiated heat and premature wear, while connection points, brackets, and sensors remain accessible.

High-quality and certified NovaNox® insulations significantly improve occupational safety and offer exceptional flexibility. They are quick to dismantle, easy to reuse, and simple to clean. Our textile insulations also provide fire protection and sound absorption, and their high durability results in lower maintenance and disposal costs.

Custom Textile Insulation Solutions

Advanced Structure of NovaNox® Textile Insulation

NovaNox® textile insulation is meticulously crafted using a fiberglass base, integrating efficient insulation materials into our high-performance technical fabric. The insulation layer thickness is selected based on your specific installation requirements, providing exceptional thermal and acoustic insulation.

Our thermal insulations consist of multiple layers: outer fabric, insulating material, inner fabric, and wire mesh. The outer fabric, positioned farthest from the heat source but closest to the external environment, is designed to resist external influences such as dirt, coolants, oil, and snow. The next layer, the actual insulating material, is composed of needled glass fiber mats. The more glass fiber mats used, the stronger the insulating effect.

The inner fabric, which comes into direct contact with the hot machine part, must endure extreme heat. It is made from glass fiber mats or silicate, reinforced with stainless steel threads for added durability. The wire mesh layer, placed before the inner fabric, serves to protect against excessive abrasion, ensuring the longevity and effectiveness of the insulation.

Advanced Structure of NovaNox® Textile Insulation

Eco-Friendly Textile Insulation by NovaNox®

Conventional insulation materials, including textile insulation, are often considered hazardous to people and the environment during maintenance or replacement. To address this issue, NovaNox® has developed sustainable insulation solutions. Our insulations feature a green outer layer to signify their eco-friendliness and help improve your green footprint. We also offer customization in your corporate colors if desired. A key advantage of our sustainable insulations is their compatibility; NovaNox® special textile insulations are free from calcium, sodium, and potassium, preventing the formation of toxic chromates.

NovaNox® eco-friendly textile insulations are individually manufactured to fit your specific installation requirements. They are heat-resistant up to 1100°C, and up to 1300°C for short periods, without compromising on performance. These insulations are non-flammable, coated with vermiculite on both sides, and remain flexible and soft. If you aim to make your vehicles and machinery more sustainable, contact us for a no-obligation initial consultation. Our insulations are produced to meet high standards, including:

  • Weave - DIN 61 101-1
  • Width - DIN EN 1773
  • Thickness - DIN EN ISO 5084 and DIN EN ISO 2286-3
  • Weight - DIN EN ISO 12127
  • Thread count - DIN EN 1049 - 2
  • Yarn count - DIN EN ISO 2060
  • Filament fineness - DIN 53 811
  • Maximum tensile force - ISO 4606

 

Risks of Conventional Insulations

Traditional insulation materials for engines or vulnerable pipes contain alkaline earth or alkaline metals such as calcium oxide (CaO), sodium oxide (Na₂O), and potassium oxide (K₂O). These materials consist of up to 40% of these oxides. Engine parts and stainless steel components often contain chromium compounds. At temperatures above 300°C, calcium oxide reacts with these chromium compounds, forming chromates like calcium chromate (CaCrO₄). This compound does not volatilize until temperatures exceed 800°C, depending on the chromium and calcium oxide content.

These heavy metal compounds are released during installation work and pose significant risks to humans and the environment, being carcinogenic, mutagenic, and particularly hazardous. Skin contact or inhalation of these compounds can cause serious health issues. Used insulating materials contaminated with chromates must be disposed of properly and at high cost as hazardous waste to prevent groundwater contamination.

Eco-Friendly Textile Insulation by NovaNox®

Advanced Insulation Solutions for Ships and Yachts

As an experienced manufacturer of insulation for shipbuilding, NovaNox® provides specialized insulation solutions for the construction of ships and yachts. We offer a comprehensive range of thermal insulation for onboard accommodations, as well as fire-resistant insulation that meets the highest safety standards.

From noise protection devices for engines and generators to insulation for deck lines, NovaNox® is your reliable partner for all ship insulation needs. Regardless of your ship's production location or material requirements, we ship our high-quality insulation products worldwide and maintain a consignment warehouse for timely, on-demand delivery.

Our marine insulation is manufactured in accordance with the SEE19002 standard, ensuring the safety and quality you need. Trust in NovaNox®'s extensive experience and expertise in the insulation field. Contact us today for a no-obligation quote and discover how our advanced insulation solutions can benefit your shipbuilding projects.

Advanced Insulation Solutions for Ships and Yachts

High-Performance Textile Insulation for Engines and Exhaust Pipes

NovaNox® textile insulations are crafted from a variety of fabric combinations to provide optimal insulation properties tailored to different operating conditions. Our insulations minimize heat loss, maintain constant system temperatures, and offer excellent contact protection during continuous operation.

Tailor-made textile insulations from NovaNox® safeguard surrounding sensitive components from radiated heat, premature wear, weathering, vibrations, high exhaust gas temperatures, and mechanical stresses. They effectively reduce radiant heat up to 1,200°C and fit snugly and precisely due to contour-matched manufacturing.

For enhanced flexibility and convenience, our insulations are equipped with closures designed for each specific installation situation. NovaNox®'s intelligent closure technology allows for easy and quick disassembly and reassembly during maintenance or repairs. The choice of closures for your textile solution depends on the size and positioning of the insulation.

Don't wait any longer—choose high-quality textile insulations from NovaNox® for a reliable and long-lasting solution for your engines and exhaust pipes. Contact us today to learn more about our customized insulation options.

High-Performance Textile Insulation for Engines and Exhaust Pipes

High-Performance Insulation Pillows and Mattresses

NovaNox® textile insulation pads and mattresses are versatile solutions used in various industrial applications, such as high-temperature insulation for gas and steam turbines. They effectively protect pipelines, boilers, furnaces, and gas turbines. In addition to reducing radiant heat, these insulating products offer protection against flying sparks, molten metal, and high contact heat. Crafted from different fabric combinations based on operating conditions and installation requirements, they provide excellent insulating properties, preventing heat loss and ensuring optimal contact protection during continuous operation. They also safeguard surrounding components from radiated heat and wear.

Our textile insulating pads and mattresses deliver reliable protection under permanent weather conditions, vibrations, high temperatures, and mechanical loads. Customized to fit specific contours, they can reduce radiated heat up to 1,200°C. Old insulation mattresses can serve as templates for custom designs, but be cautious as they may contain carcinogenic substances and should be packed dust-tight when sent to the manufacturer.

NovaNox® textile insulating pads and mattresses feature individual closure technology, allowing quick assembly and disassembly for maintenance or repairs, ensuring long service life and reusability. These products can be designed as valve insulations, insulation mats, caps, blankets, shell mattresses, thermal mats, and more. For optimal solutions tailored to your needs, contact our expert staff who are ready to assist you.

High-Performance Insulation Pillows and Mattresses

Versatile and High-Performance Insulated Bags

NovaNox® insulating bags offer flexible and versatile applications across various industries. These bags possess excellent insulating properties and are resistant to aggressive media. High insulation performance is achieved using different fabric combinations, providing effective protection against fire, sparks, liquid metal, acids, and high temperatures. As a result, they are ideal for heat and cold protection for sensitive components like accumulators and batteries. Additionally, they can safely store explosive materials.

As a Tier-1 supplier, NovaNox® manufactures insulated bags individually and with contour adaptation. The tailor-made cut ensures a close fit to the respective components, offering optimal protection against heat and cold while preventing leakage of explosive liquids.

Our insulating bags feature individual closure technology, allowing for quick assembly and disassembly during maintenance and repair work. They are also equipped with handles for comfortable transport, enhancing their usability and convenience. Choose NovaNox® insulated bags for reliable and high-performance insulation solutions tailored to your specific needs.

Versatile and High-Performance Insulated Bags

FAQ - Frequently asked questions

NovaNox® insulating sleeves offer significant energy savings, cost reductions, and comprehensive protection against contact and burns. They also ensure shorter heating times and consistent heat distribution throughout the production process.

Individual

Custom textile insulation

Temperature

For temperatures up to +1,000°C

Efficiency

Weight and space saving

Services

We take over the planning and the measurement for you personally on site. We take the measurement of the components off your hands and thus ensure 100% accuracy of fit. If necessary, we can then optimize the planned cutting and construction of your insulation. This offers excellent cost-saving potential and at the same time ensures a high accuracy of fit.

Professional installation of NovaNox® textile insulation is particularly important for sensitive components and demanding installation situations. Only in this way can your systems work smoothly and the textile insulation from NovaNox® work optimally.

That is why we also take care of the final installation for you. Our trained team works quickly and reliably. This saves you many times the amount of work and your components are insulated down to the last detail.

In order to achieve a result that is as close to series production as possible, even in the prototype phase, we work closely with you in the development, planning and design of the construction, material and manufacturing process. This ensures optimal results and compliance with your time and cost planning.

For the final touches, we analyze the FAI results and optimize the manufacturing process for maximum efficiency and cost-effectiveness. In doing so, we help to significantly shorten the introduction times and to successfully start series production as planned. This is easy on your project budget and provides optimum security.

From demand planning to logistical handling, we take over the complete process for you. We provide you with a total of 1,200 square meters of storage space as a consignment warehouse to ensure uninterrupted production processes. On the one hand, this saves you costs compared to having your own storage capacity. On the other hand, you can produce more cost-effectively in larger batch sizes.

Your optimum component supply for series production is assured. Your textile insulations can be delivered from the consignment warehouse on schedule and flexibly on demand. Your existing logistics processes are fully integrated. The optimal solution for a secure component supply with textile insulation from NovaNox® throughout the year.

Thanks to type identification, each textile insulation can be easily traced back to its source. The entire path from manufacture to the last application can be traced in detail over the entire product life. A proof that gives you more security.

Depending on the material and stress on your textile insulation, various types of type labels are available:

  • Metal labels with laser engraving
  • Sewn labels

Whether symbols, numbers or letters. - You get your personal identification for a constant traceability of your textile insulation. The integration solution for optimal, clear path and process reconstruction!